Helium is a popular material used in tracer gas leak testing, used to test parts with extremely small leak rates, or large leak rates at very large volumes. It is versatile, used across many industries, and this has made it popular. However, this popularity has also led to difficulties with supply, sometimes making sourcing helium for leak testing difficult and/or quite costly.
As a result, many manufacturers use helium reclaim systems to manage, recapture and process their helium supply for future use. With the increasing cost and decreasing availability of helium, these systems cut costs, provide better control over helium consumption, and reduce uncertainty and dependency on helium suppliers.
Large-scale manufacturers have been making use of helium recycling, or reclaim systems for years, but with the rise of modular helium reclaim systems, it is now becoming more popular for even smaller-scale manufacturers to take advantage of the benefits of helium reclaim on their plant floor, with more flexible, cost-effective, and scalable solutions. Learn about the six benefits of implementing a modular helium reclaim system:
1. Cost Savings
Helium is a finite and expensive resource, with prices often fluctuating due to supply shortages. A modular helium reclaim system significantly reduces helium consumption by capturing and recycling helium used in leak testing, minimizing waste—and you can experience these benefits even when you only require, or want to try, a smaller, modular solution. By reclaiming and reusing helium rather than constantly purchasing new supplies, manufacturers can lower operating costs and ensure a more consistent, budget-friendly supply. Over time, this translates into substantial financial savings, making the accuracy of helium leak testing more economical.
2. Flexibility & Scalability
Unlike large, fixed reclaim systems that may require more extensive infrastructure changes, a modular system is designed to easily adapt to different production needs. Whether a manufacturer is working with small-scale testing or high-volume operations, the system can be expanded or adjusted without a complete overhaul. This scalability makes it an ideal choice for manufacturers of all sizes, allowing them to start with a smaller setup and grow as demand increases.
3. Space Efficiency
Manufacturers often struggle with limited floor space. A modular helium reclaim system offers a compact design, making it easier to integrate into an existing production line without major disruptions. Unlike larger reclaim systems, a modular unit can fit into tighter spaces, maximizing efficiency without sacrificing valuable workspace. This is particularly beneficial for smaller manufacturers who need a reclaim solution but don’t need or have the footprint available for a large-scale solution.
4. Improved Process Efficiency
Efficiency is critical in any manufacturing process, and a modular helium reclaim system helps ensure a continuous and reliable supply of reclaimed helium. By reducing reliance on external helium deliveries and minimizing supply chain disruptions, manufacturers can maintain a steady workflow. Additionally, the system helps reduce downtime caused by helium shortages, leading to higher productivity and less interruption in leak testing operations. The ability to efficiently reclaim helium also improves overall operational reliability, keeping testing processes running smoothly.
5. Boost Sustainability
With a growing emphasis on sustainability in manufacturing, helium conservation is becoming a priority. A modular reclaim system helps companies meet environmental goals by reducing helium waste and dependency. By using reclaimed helium instead of continuously purchasing new gas, manufacturers will be contributing to more sustainable industrial practices.
6. Lower Upfront Investment
A large helium reclaim system can require a major investment upfront, making them less accessible for smaller manufacturers. A modular system offers a cost-effective alternative with a lower initial investment. Since it is designed to be scalable, businesses can start with a smaller system and expand as needed, avoiding the financial burden of a large, one-time purchase. This makes it easier for manufacturers to justify the investment while still reaping the benefits of helium conservation.
Contact Us to Discuss Helium Reclaim Solutions
CTS has over 30 years’ experience delivering gas handling equipment to manufacturers across the globe, for a variety of industries. CTS solutions enable efficient recovery of up to 98% of tracer gas, depending on the application. Our team will help you specify a helium reclaim system for your plant, designing and optimizing the configuration for your needs.
Custom systems are available, but standard modular systems include the following features:
- Compatible with a single or multiple machines
- Practically no maximum installation distance from test machine(s)
- Supply pressures up to 2,500 psig
- Flow rates up to 75 scfm
- Reclaim Efficiencies up to 98%
- Typical concentration range: 10-95% Helium
The CTS team can install your system for you, as needed, to ensure optimum performance with minimal downtime and minimal disruption to your daily operations. We also offer training to help you get the most out of your helium reclaim system from day one. Contact us to discuss your helium reclaim potential.
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